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Case study #1
Client: Sydney Water
Project: Northside Storage Tunnel
Contractor: Transfield
Project Value: $350 million AUD


Scope:


The aim of the project is to capture sewage, that would otherwise flow into Sydney Harbour during wet weather, and store it until it can be treated at the North Head Sewage Treatment Plant.

Project Details:

  • 16 km of hard rock tunnel in diameters ranging from 3.8 m to 6.5 m
  • Extensive underground caverns and associated structures at the existing North Head Plant

Concrete floor construction was required in the access decline roadways and the tunnel invert.
The current design was to use steel fibre reinforcing at 30kg/m3.

Solution:

The project team was interested in synthetic fibre because of durability concerns with steel reinforcing in a corrosive environment.

Site trialling confirmed that 6kg/m3 of Barchip fibre would provide the same level of flexural toughness as 30kg/m3 of the intended steel fibre reinforcement with the added benefit of reduced cost.


Northside Tunnel

 

 
Did you know...?
It is widely accepted that the inclusion of synthetic fibres to concrete lining prevents explosive spalling damage during fires.

Test Reports


Watch Video

Batch plant integrated automatic dosing system


Watch Video

Barchip being sprayed at 7kg/m3 (12lbs/yd3)

Dosing Barchip

Simple to batch

Barchip is safer & lighter to handle than steel fibre.

Reduce back injury

Did you know one 5kg bag of Barchip gives equivalent energy absorption performance to 25kg of steel fibre.



No more needles

Steel fibers are often referred to as needles due to the high frequency of puncture injuries to skin when handling

Benefits
Flexural toughness
equal to steel
Primary shotcrete linings with ductility during ground relaxation
No rusting ensuring
long term durability
Improve concrete lining fire rating due to spalling reduction
Safer & lighter to handle than steel fibre

Reduced wear on concrete pumps & hoses

Clients





Northside Storage Tunnel


 


 




 

 

 

 

 


 
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